STONEMASON MACHINERY SM-4020
5-AXIS WATERJET CUTTING MACHINE
StoneMason Machinery is dedicated to delivering top-tier waterjet machines customized specifically for stone masons. The SM4020 series has undergone thorough engineering to excel in demanding environments, particularly when processing Porcelain/Engineered Stone/Nature stone. It boasts a 5-axis cutting head with versatile angles of A-axis ±75° and C-axis rotation of 360°, making it well-suited for precision cutting, chamfering, mitering, hole drilling, and sink cutting without chipping.
Reasons why
monobloc structure
The monobloc design provides outstanding durability during challenging processing tasks and impressive resistance to corrosion over time. This structure is specifically crafted for convenient shipment in a pre-assembled state.
Annealing & grit blast treatment
Annealing & grit blast treatment makes a better foundation for cutting process
Integral tilting working table
Integrated into the monobloc structure, the tilting table facilitates a 0-90° angle rotation, ensuring effortless and secure op erations for loading and unloading slabs.
All key components are precision-made using in-house laser-casting production
All components are produced in-house using our own laser-casting machine. We refrain from outsourcing production to maintain control over the quality of each part, ensuring that every component seamlessly supports the operation of the machine.
The best way to process stone slabs in Engineered Stone, Porcelain and Natural Stone
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MaterialsPorcelain Engineered Stone Nature Stone
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Processescut-to-size mitre edges sink cutting tap holes
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IndustryCustomized for stone masons
This machine's integrity is evident in its monobloc stainless steel construction with heavy finish, integration of Siemens Beide motors, utilization of electronic components by Asea Brown Boveri (ABB), Italian water pumps, and inclusion of pneumatic control switches. It ensures stable operations, permits a gradual increase in waterjet pressure to prevent undesired chipping, especially when working with delicate materials, with errors carefully maintained within a range of ±0.01mm. The 37kw Main motor and 65,000 psi ultra-high-pressure intensifier unit with dual oil pump independent pump cooling oil circuit further guarantee stable machine operation. The SM-4020 waterjet machine includes a real-time measurement compass ring and a digital onboard camera designed for precise scanning of 2D layout plans. These features compensate for cut surface undulations in real-time, enabling continuous monitoring of material height unaffected by operational mist, ensuring the final product meets the required standards. The innovative high-pressure nut sealing chamber guarantees a 100% water leak-free seal.
The SM-4020 boasts an extremely user-friendly interface designed to facilitate interaction between the operator and the machine.
Stonemason Machinery proudly introduces our unique real-time height measurement technology, abandoning traditional laser-based methods in favor of a real-time measurement compass ring. This approach eliminates the impact of operational mist on height accuracy, expertly handling any processing challenges arising from uneven surfaces in stone materials. This feature compensates for real-time fluctuations in the cut surface, enabling uninterrupted monitoring of material height and ensuring the final product meets the necessary standards. The efficiency in slab cutting with this technology is enhanced by 25% compared to traditional height measurement methods.
Real-time Height Measure Compass Ring
The innovative abrasive valve design, constructed entirely from stainless steel with a pneumatic waterproof function, features a continuous airflow to the cutting head and the nozzle even when the machine is not in operation.
For fragile materials such as porcelain and glass, susceptible to cracking or breaking under high-pressure piercing, Stonemason Machinery's pneumatic abrasive valve proves effective. It efficiently draws abrasive into the cutting head just before the waterjet starts, ensuring immediate entrainment of abrasive particles in the jet stream. This process guarantees a seamless and effective start for each cut, particularly beneficial for delicate materials.
Pneumatic Abrasive Valve
Designed for maximum sealing and pressure resilience, the maintenance-free water accumulator guarantees a consistent and dependable delivery of high-pressure water to the waterjet cutting head. Its distinctive feature lies in the innovative design of the high-pressure nut sealing chamber valve, ensuring a perfect and entirely leak-free high-level seal.
Maintenance-free Water Accumulator
operated through a touchscreen interface, monitors equipment status with a comprehensive automatic alert system. This system includes automatic fault alerts, component maintenance alerts, and safety cover open alerts. It provides real-time monitoring of working temperature and pressure, offering a detailed overview of each component's operational status. In case of an error, the system provides guidance on resolution. Additionally, it enables users to check the remaining working hours of maintenance parts, facilitating proactive maintenance planning.
PLC Human Machine Dialogue System
Auto reminding of abrasive level
Stainless steel funnel avoids any painting pollution
Air-controlled abrasive drainage system
Abrasive Feeding System
The dual oil pump with an independent pump cooling oil circuit ensures a continuous and efficient supply of well-cooled oil to the cylinders, combined with an independent pump for oil cooling, features a unique cooling pipeline design, guaranteeing the rapid cooling of high-pressure oil at the fastest possible rate.
Dual Oil Circuit
The on-board camera is equipped with the Auto Photograph and sinking Cutting Path Generation feature. In just one second, it can automatically identify the outline of a sink, generate CAD pathways, and initiate the machining process automatically.
On-board Camera
Stonemason Machinery's 4020 waterjet model distinguishes itself by featuring a cutting head made entirely of stainless steel, in contrast to the common use of aluminum in over 90% of waterjet heads.
Despite the higher cost, opting for stainless steel leverages its inherent advantages such as greater hardness, superior resistance to high temperatures, and enhanced corrosion resistance. This ensures not only optimal performance but also longevity in the operation of the cutting head.
Stainless Steel
Stonemason Machinery introduces an innovative water filter with a reverse flushing system, ensuring that impurities on the filter screen are regularly discharged. This unique design eliminates the need for maintenance and replacement of the filter, resulting in cost savings on maintenance and repair.